Welding Habitat System for ATEX Hot Work Safety
Protect Offshore and Industrial Hot Work Areas from Fire and Explosion Risks
- ATEX compliance
- Positive pressure control system
- Gas monitoring integration
- Fire-resistant fiberglass structure
- Wind-resistant design (offshore use)
Welding Habitat System
ATEX Welding Habitat System for Hazardous Area Hot Work (Zone 1 & Zone 2)
We offer fully compliant ATEX welding habitat systems, purpose-built for operation in hazardous environments, including Zone 1 and Zone 2 classified areas. These habitats are designed to create a controlled and secure workspace, allowing safe execution of various hot work activities such as welding, grinding, and cutting in explosive atmospheres.
Applications
Oil & Gas
Across industries like oil & gas, offshore platform, the presence of flammable gases and vapors significantly increases the risk of ignition during hot work operations. In such high-risk environments, implementing reliable safety systems is essential to prevent accidents and ensure uninterrupted operations.
Our solution incorporates positive pressure welding habitats integrated with an intelligent gas monitoring and control system. This setup effectively prevents the entry of hazardous gases while continuously maintaining a safe internal atmosphere, providing a dependable environment for critical maintenance and repair tasks.
Onshore Industrial
Our welding habitats are widely used in chemical plants, refineries, and other onshore industrial facilities to ensure safe and continuous operations during hot work activities. These controlled environments allow maintenance teams to carry out welding, cutting, and repair tasks without interrupting production or compromising safety.
They are especially suitable for emergency repairs between scheduled shutdowns (turnarounds), as well as for operations in high-risk or sensitive areas where additional protection is required. By creating a sealed and controlled workspace, welding habitats help minimize fire and explosion risks while maintaining operational efficiency.
Each enclosure is custom-designed and manufactured to project-specific dimensions, making it possible to accommodate anything from small repair zones to large-scale structures such as storage tanks, pipelines, or vessels. This flexibility ensures optimal coverage and protection for a wide range of industrial applications.
In addition, our welding habitats are ideal for use in restricted zones, including areas located within 100 feet of loading docks or transfer points, where strict safety regulations apply. By providing a secure barrier and controlled atmosphere, they significantly reduce the risks associated with hot work in proximity to flammable materials.
HYDROCARBON ISOLATIONS
Our welding habitats can be deployed to effectively encapsulate and isolate hydrocarbon-prone areas, including wellheads, valves, and flanges, where there is a potential risk of gas or liquid release. This solution is ideal for operations carried out in environments where flammable hydrocarbons may be present.
Unlike standard configurations, the system can be adapted to a negative pressure welding enclosure, designed to contain and control hazardous emissions at the source. By reversing the positive pressure enclosure (PWE) process, the habitat creates a controlled negative pressure zone that prevents the spread of combustible gases into surrounding areas.
This advanced setup allows hot work operations, such as welding and cutting, to be safely performed in close proximity to active or potential leak points. It significantly reduces the risk of ignition while maintaining a safe and compliant working environment.
Engineered for demanding industrial applications, this solution is widely used in oil & gas facilities, refineries, and petrochemical plants, where strict safety control and continuous operation are critical.
HUI RUI
a leading manufacturer of welding habitat system
International Certification
Our electric welding room system has obtained ATEX and UL certifications
Dedicated workers
Dedicated workers take responsibility for every customer’s product
Intelligent Production Line
Equipped with automated assembly and testing lines to achieve stable delivery with high precision and high productivity
Technical Specifications
| Item | Materials | Specification | QTY | Unit |
|---|---|---|---|---|
| 1 | Mobile explosion-proof air conditioner | Cooling capacity 8500, air volume 1500M3/H | 1 | PCS |
| 2 | Explosion-proof fan, equipped with air damper, explosion-proof electrical box | 4800M3/H, 220V, 50HZ, ATEX | 1 | PCS |
| 3 | Explosion-proof combustible gas hydrogen sulfide integrated probe (including alarm) | 24V, ATEX | 1 | PCS |
| 4 | Explosion-proof sound and light alarm | 24V, ATEX | 2 | PCS |
| 5 | PLC display central control explosion-proof box (power distribution control integrated) | ATEX | 1 | PCS |
| 6 | Airtight door | Aluminum Alloy | 1 | PCS |
| 7 | LED explosion-proof lamp | ATEX | 2 | PCS |
| 8 | Pressure difference control system | ATEX | 1 | SET |
| 9 | Temperature sensor | ATEX | 1 | PCS |
| 10 | Fireproof tarpaulin (4*4*2 + 1*1*2) | About 30 pieces of 1*1 meter detachable (including windows, air inlets and outlets) | 1 | SET |
| 11 | Explosion-proof differential pressure transmitter | 24V, ATEX | 1 | PCS |
| 12 | Inlet pipe | 300 | 20 | M |
| 13 | Outlet pipe | 100 | 20 | M |
| 14 | Inlet pipe tee | 300 | 1 | PCS |
| 15 | Explosion-proof combustible gas probe (including alarm) | 24V, ATEX | 2 | PCS |
FAQ
Are you a factory or a trading company?
Yes, we are a fully integrated factory with 50-acre facility, controlling the entire process from fiberglass yarn to finished products.
How long is the guarantee ?
Standard orders ship within 5-10 business days. For larger custom orders, delivery in 15-20 days. We know urgency matters and we deliver. Top urgent can ship within 1-2 days
Can I get a sample?
Yes, we offer purchasable samples (credit toward future orders) and free small swatches for quality verification.
What shipping terms do you provide?
EXW, FOB, CIF, DAP, DDP, and more. We ship globally.
What are the payment term?
We accept payment by Credit card, Paypal, Bank Transfer, Alipay, LC, and OA as well, we have local bank accounts in the US/Europe, etc.
Can you provide OEM or ODM service?
Yes, we can help design and csutomize the product for you, it’s a free service. Also, we are able to print your logo on the welding habitat system.
What is your main market?
We export worldwide, currently main market is Asia, Middle east and Europe.
What certificate do you have?
ATEX;UL;ISO9001:2015; EN1869:2019
EN13501-1:2018; NFPA701:2019
ROHS; 1000°C One Hour; 1200° C 40 minutes;
From 0 to 1
With our robust experience and deep understanding of the industry, we can turn your creative ideas into practical designs and form marketable safety products for your brand.
Sample Available
To ensure your satisfaction with our safety products, we can send you samples of our work within 2-4 weeks ,sample policy please conslult with our service salesman.